Trading and Cont. Division
FiltrationSand Media Filters
The water used for the irrigation system must be properly filtered and cleaned for the efficient operation the irrigation system. Water contains trash, algae, sand, silt, and other solid contaminants, which will lead to plugged nozzles silt-deposition, inoperative valves and
reduction in the overall efficiency of the system. Aytok sand
media filters can resolve these problems. Aytok sand media
filters can designed and manufactured to the international
standers and are a well –known name in the field of the field
of irrigation system. Aytok filters provide reliability, efficiency
and long-term economy.
Filter tanks
Filter tanks are made of black carbon steel with a sheet thickness of 4mm and are robust in construction. Interior and exterior of the tanks is painted with electrostatic polyester. The metal screen filters are long lasting and do not require any maintenance the filter units are available in different sizes with various flow rates. Several unites can be combined to meet the required flow rate. The backwash system can be manual or automatic with or without a bypass system. Filtration is achieved through flow from inlet (top) manifold and outlet (bottom) manifold. Flow rates are available from 25/hr to 90/hr.
Filter unites are available as factory assembled.
They can also assemble at site depending upon
individual requirements and convenience.
Piping, manifold, valves, pressure gauges and
related accessories are included as standards.
Aytok filter tanks are designed and manufactured
to the most exacting standards. State of the art
welding and fabrication techniques assure
that Aytok product designs are manufactured to
provide a long useful system life with little maintenance.
Manifolds
The suction and discharge manifolds and connection pipes are made of black carbon steel and painted with electrostatic polyester, which provides resistance against corrosion. Stainless steel manifolds, are also available and can be supplied on request. The system can be installed with or without a by-pass line in case the filter tanks require any maintenance.
Backwash system
- The backwashing is accomplished with clean filtered water.
- Backwashing can be done manually as well as automatically through solenoid and a programmable electronic control.
- Evenness of media bed fluidization ensures total cleaning of the system.
- Cleans one tank at a time so you can continue to irrigate during the backwash cycle.
- Back flush valves are epoxy painted, long lasting and provide trouble free service.
- Four filter units can be operated by a single control station.-
- Backwashing is accomplished using filtered effluent from other vessels in the system, no backwash pump is required.
Filter media
Each filter tank has a permanent media filter bed consisting of quartz sand. The quartz sand is evenly laid in the tank to a depth of 14; which removes residual organic and inorganic suspended solids matter present in TSE to 40 to 60 microns fineness in once through application.
Automatic control
Optional automatic control system makes Aytok filters most cost effective package. Aytoks electrically operated fully automatic operating system provides for full-unattended operation of the filters. Backwashing is controlled by a programmable electronic control unit housed in a suitable enclosure.
Filtration process
- Uniform 14 inch media bed depth for optimum particle entrapment.
- Filtration is achieved through flow from inlet (top) manifold to outlet (bottom) manifold.
- High strength, hydraulically balanced carbon steel manifold for through
- Backwashing Stainless steel manifolds are available as optional.
- Low-pressure drop and even low flow dispersion.
Valves
- Each vessel is provided with a back flush valve.
- Solenoid valves shall be actuated by AC/DC powered supply.
- Actuation shall be via water pressure provided from the filter system through an 8mm pneumatic hose.
- A4-inch quick relief valve shall be provided.
Design features
- 18 inch to 48 inch diameter vessels available.
- Automatic or manual operations.
- Black carbon steel (painted with electrostatic polyester) configuration.
- Stainless steel manifold and piping available on demand.
- Custom designs available on demand.
- A quick relief valve is provided.
- High-pressure rating vessels are available as optional.
- Flow rate available from 25 /hr to 90 /hr.
- DN200(8 inch) inlet / outlet manifold and Dn100 (4 inch) backwash.
Typical applications For removal of
# Treated sewage effluent (TSE) # Suspended solids
# Process water # Turbidity
# Brackish water # Organic &inorganic material
# Pool &decorative water features # Material
# Waste water # Bacteria
# Strom water # Odor
# Ground water # Fibrous material
Technical Specifications
code | D
(inch) |
D1 (inch) | H (mm) | H1 (mm) | M (mm) | H2 (mm) | A (mm) | T
(inch) |
T1
(inch) |
T2
(inch) |
Max. Flow /h | Max. Sand. Qty. (kg) | Max. Press. (Bar) | Wgth. (kg) |
3090S | 4” | 36” | 1900 | 60 | ¼” | 1950 | 720 | ¾” | ½” | 1” | 50-90 | 600 | 8 | 210 |
code | D
(inch) |
D1 (inch) | H (mm) | H1 (mm) | M (mm) | H2 (mm) | A (mm) | T
(inch) |
T1
(inch) |
Max. Flow /h | Max. Sand. Qty. (kg) | Max. Press. (Bar) | Wgth. (kg) |
3020 | 2” | 18” | 200 | 600 | 800 | 1220 | 720 | ¾” | — | 25 | 150 | 8 | 48 |
3025 | 2 ½” | 24” | 290 | 650 | 940 | 1320 | 880 | ¾” | ½” | 25-40 | 200 | 8 | 82 |
3030 | 3” | 24” | 290 | 650 | 940 | 1320 | 880 | ¾” | ½” | 40-50 | 200 | 8 | 84 |
3040 | 4” | 24” | 320 | 800 | 1120 | 1520 | 880 | ¾” | ½” | 40-60 | 250 | 8 | 97 |
3050 | 3” | 31” | 500 | 300 | 1100 | 1200 | 987 | ¾” | 1” | 40-70 | 300 | 8 | 90 |
3060 | 3” | 36” | 500 | 300 | 1100 | 1200 | 1114 | ¾” | 1” | 40-80 | 350 | 8 | 110 |
3070 | 4” | 36” | 500 | 300 | 1100 | 1200 | 1114 | ¾” | 1” | 40-80 | 350 | 8 | 118 |
3080 | 4” | 48” | 500 | 300 | 1100 | 1200 | 1420 | ¾” | 1” | 40-90 | 700 | 8 | 166 |
Accessories
- Backwash valves
- Solenoid valves
- Quick relief valves
- Control unit (programmable Electronic control)
- 8 mm pneumatic tube
- Connection parts